Cost of failure calculator

Type in six numbers you already have. The calculator shows what your site is already paying in the internal and external failure buckets, against what the basic culture rhythm costs in hours. Use your own figures; the defaults are only there to show the shape. Nothing is sent anywhere.

Internal failure Holds and destructions per month Average cost per hold or destruction (R) Rework hours per month Unplanned downtime hours per month for quality or safety reasons Cost of one line hour, labour plus lost output (R)

External failure and people Customer complaints per month Cost to handle one complaint, credit, investigation, replacement (R) Repeat audit or customer findings per year Cost to close one finding, time and consultants (R) Food handling headcount Annual turnover in food handling roles (%) Cost to recruit and induct one replacement (R)

The programme you are asking for Shifts per day Working days per year People in a shift meeting Average loaded cost per person hour (R) Near miss reports you want per month

No site of your own? Load Mzansi Fresh Meals, the case study that runs through the course, then calculate. Its quarter: three holds of chilled product, 14 100 units at R38, 54 rework hours, 42 complaints, 48 leavers in assembly.

Cost of failure calculator

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